First real service of the Bike for me on the weekend:
- Warning light inspection and check
- Throttle grip free-play inspection and adjustment
- Idle speed inspection and adjustment
- Coolant filter inspection and clean
- Coolant inspection and replacement
- Fuel hose, connection and tank inspection
- Air cleaner inspection and clean
- Brake fluid level inspection and replacement (Front & Back)
- Fuse box inspection
- Worn nut, seals and bolt replacement (~15 in total! One bloody bolt had to turned from an allen-key bolt into a flat head screwdriver bolt with a metal file only 10cm long)
- Bash plate ‘straightening’
Still to go over the next 2 days of public holidays:
- Smashed/melted rear right indicator repair / replacement – No mum I didn’t crash, girls just keep knocking it when they get on/off my bike! 😉
- Horn replacement
- Fuel filter inspection and clean
- Fuel line clean
- Radiator grill inspection and clean
- Clutch play inspection and adjustment
Still to go when I get someone organised to send me some brake pads from Australia (Any volunteers?):
- Front and rear brake pad replacement
Things to think about:
- When I removed the fuel tank, the manual said to disconnect 3 hoses. I could only find 2! Still baffled!
- Coolant was clean and radiator full but coolant filter was full of black flakes… Any ideas?
- Bike still feels like it is getting too hot even though no temperature warning light comes on.
- Bike occasionally cuts out with the clutch still fully in when I put it into first gear for the first time… this is the most concerning, hoping that the clutch inspection will give me some hints.
Big thanks to the Sydney S&CC team who got me a Leatherman multi-tool as a parting gift. Big thanks to Maria also for replacing it when it was lost on the way to Maliana with Dad. It has been very very useful.
Did you get break pads?
Oh and maybe you should stop giving girls a lift on your bike if they keep breaking it 🙂
Continued to work on the bike on Wednesday and found:
– The black flakes in the coolant filter were paint flakes from the radiator
– The radiator is banged up pretty bad with bits of rock and dirt in all the little air passages. I think it might be causing the problem with the heating and probably needs to be replaced.
– Still unsure about the clutch.